Label Applicators

Your pallet labeling system for more efficient logistics!

Weber Marking Systems presents a new modularly constructed pallet labeller, the Legi-Air 4050 P, for continuous pallet labelling. The system also offers numerous advantages with respect to speed, reliability, scope of application, size and serviceability. The LA 4050 P also offers numerous advantages with respect to speed, reliability, scope of application, size and serviceability.

The new Legi-Air 4050 P enables labelling of two adjacent sides of a pallet. Depending on application, throughput of up to 7 pallets presents no problem. Directly before dispensing, variable data such as weights or barcodes are printed on the labels, cleanly and legibly. An optionally integrated scanning system allows you to check the legibility of the labels while they are printed.

With custom labeling modules made to fit your inline production demands!

Our Geset automatic labeling machines represent a unique modular system “Made in Germany”. Up to 50 different modules allow us to perfectly match your labeling system to suit your specific requirements, wishes and local conditions. Naturally, we can also supply you with suitable professional labels!

Automatic labeling machine Geset 100

Professional labeling of small series productions

Geset 100 is a robust automatic labeling machine designed to label small batch productions as accurately and flexibly as in large industrial plants. It is suited for intermittent use of just a few minutes per day and also for multiple shift operation. Geset 100 labeling machines may be integrated into existing production systems or operated as stand-alone, manually loaded solutions. Can also be used as rotary labeler and two-side labeler.

Radio Frequency Identification (RFID) enables automatic identification of products and shipping containers in industrial manufacture, logistics and trade. Our systems will create, print and automatically apply RFID tags. The tags comprise an RFID transponder – a microchip with memory to store, edit and delete data and an antenna. RFID readers will read and decode the data.

• Printing, coding and labelling RFID tags
• Quick and contactless identification
• Reliable bulk reading without visual contact
• Suited for rough industrial environments

Fast, accurate, safe

Effective in 2012, the EU Commission will require tire manufacturers to comply with new labelling guidelines aimed at clarifying the safety and performance characteristics of tires. The Legi-Air 5300 Tire Labelling System from Weber Marking Systems is ideally suited to meet the new EU guidelines. The system is fast, reliable and easy to integrate into any existing production process. In addition, we offer custom, pressure-sensitive labels specifically designed for any
type of tire. Let us show you how to transform this new labelling obligation into your advantage!

Identification is Weber Marking’s specialty. As your partner in Labelling and coding, we have developed a unique label printing and application solution that features flexibility, quality and efficiency in addressing the needs of tire manufacturers. The LEGI-AIR 5300 Tire Labelling System safely, quickly and consistently produces perfectly positioned labels. It also optimizes the product identification process to provide a positive impression on consumers, thanks to accurate label placement and a strong brand impact.

The system prints top-quality labels at very high resolution in a single operation. The robust and durable construction of this unique Labelling system makes it ideal for use in the challenging environment of the tire production industry. Successive products always are properly labelled, even with changing product identification requirements, and the system detects any loss of labels or faulty triggering.

Continuously changing products and information can be accommodated without wasting labels. The LEGI-AIR 5300 Tire Labelling System is versatile enough to communicate via existing data controllers or interfaces. Functions like service interval alerts or operating mode display are very user-friendly. These functions will, among others, report via a signal or by e-mail when service is due or report a malfunction caused by depletion of a consumable. The plain text, multilanguage display can be freely positioned. The installed web browser also enables the current servicing status to be inspected by remote diagnosis.

Legi-Air 5300, the modular label printing and application system from Weber Marking Systems, stands for extreme versatility with high operator convenience and long operating time. It offers flexibility, quality and effectiveness for all labeling tasks.

The new Legi-Air 4050 AC Shuttle Label Print and Apply System is a high-performance labeller for maximum speeds. Systematic refinement of the Alpha Print is evident via a whole series of technical features, making the system a particularly fast labeller, at the same time as ensuring consistently high print quality.

On Print and Apply Systems it is often the print module which determines the working rate. This is not the case with the new Legi-Air 4050 AC Shuttle. A loop device ensures a ready supply of labels which are custom-printed before being dispensed at unusually high speeds onto the passing products. The capacity of this storage device means that even higher cycle speeds of short duration can be achieved. A check is kept on the loop by a dancer roller to ensure there is a supply of labels present. The benefits of this variant are ease of use and the compact system design. Labelling capacity may be up to 20 times greater than printing capacity. Print speeds of up to 16 m per minute and conveyor speeds of up to 50 m per minute can be achieved.

Your pallet labeling system for more efficient logistics!

Weber Marking Systems presents a new modularly constructed pallet labeller, the Legi-Air 4050 P, for continuous pallet labelling. The system also offers numerous advantages with respect to speed, reliability, scope of application, size and serviceability. The LA 4050 P also offers numerous advantages with respect to speed, reliability, scope of application, size and serviceability.

The new Legi-Air 4050 P enables labelling of two adjacent sides of a pallet. Depending on application, throughput of up to 7 pallets presents no problem. Directly before dispensing, variable data such as weights or barcodes are printed on the labels, cleanly and legibly. An optionally integrated scanning system allows you to check the legibility of the labels while they are printed.

Expanded system diversity for precision labelling

E is a synonym for the word ‘ENHANCED’. Underneath is the system diversity based on modular construction. The design comprises a feeder module, a printing module, label reeler and un-reeler and numerous applications such as feeder dies, for instance. The standard feeder die has a quick-change system which significantly reduces the changeover time to other label formats.

The Legi-Air 4050 E prints and feeds labels in lengths of 10 x 5 mm up to 180 x 300 mm with a feeder output of up to 210 labels per minute with the blow box method. To optimise logistics in particular, the Legi-Air 4050 E has a RFID print module that supports existing RFID standards.

A two-stage vacuum for label transportation and feeding facilitates flexible adaptation to the labelling material (hard, soft …) and guarantees process reliability during labelling. The exact vacuum required for safe label transportation onto the feeder die on the one hand and for application on the other hand, is created. Thanks to electronic vacuum- and pressure measurement in conjunction with Festo pneumatics, the Legi-Air 4050 E feeds labels with maximum precision and speed.

Swivel applicators enhance fitment in many label positions and mounting positions. A removable display controller supports this flexibility and facilitates simple and quick operation by means of targeted plain text user information and stored system parameters. Flexible control or networking of systems guarantees conventional standards such as Ethernet, serial and parallel data connections as well as USB.

Recipient of the innovation award in the RFID category

The system automatically programmes 868 MHz (UHF) smart labels, checks and prints on the labels and finally applies these to the product. The LA 4050 E has a radio frequency read/write unit. Apart from printing photos, text and bar codes on the label surface, the RFID printer also reads and writes on a transponder that is integrated into the label. In this way, visual data can be printed on the label and data can simultaneously be written to the RFID tag. If a RFID tag cannot be written to for some reason or cannot be read back correctly by the control reader before application, the label is not applied but automatically separated out (bad tag reject).

Sporty performance with up to 2,400 labels per hour!

Endurance, speed and precision are important features ‒ not only in sports, but they are often pivotal in industry and trade as well. In the mail order business, for instance, cartons must be labelled quickly and reliably. At 2,400 cycles/hour, the high performance labelling machine Legi-Air 6000 from Weber Marking Systems will rapidly and accurately label passing product cartons with heights varying up to 500 mm.

After a sensor upstream has measured the height of the approaching product to label, the applicator will travel to its correct position at lightning speed. This reduces the travelling distance during labelling, whilst simultaneously also dispensing labels more accurately and up to 50 percent faster than applicators using pneumatically driven cylinders. Its consistently lightweight design sporting carbon fibre components for the moving parts is also instrumental. The applicator is ca. 80 percent lighter than conventional models.

Powerful lightweight saves energy

Another advantage: Since the dispensing applicator needs no compressed air, but travels by servo-motor, it also saves costs. Compressed air is used only for the application of labels with the tamp-blow method.

Enduring, easy-care and adaptable

A microprocessor controller optimises cost and space requirements. No separate control cabinet is required, allowing perfect integration of the compact unit into the production environment.

Productive time will also be longer and maintenance time shorter. The Legi-Air 6000 can process large rolls up to 350 mm in diameter – this means 600 m of labels in line – the maximum ergonomically justifiable size of roll! System availability between roll changes is therefore increased.

The industrial printing modules used in the applicator are state-of-the-art. Due to their special design, the most important components are easily accessible for servicing or maintenance. Overall, the Legi-Air 6000 distinguishes itself through its outstanding availability, since the modular design allows a high degree of customisation, thus hardly ever requiring the attendance of a service technician. The applicator will also travel to a service position above the print head in the event of an error, allowing convenient exchange of labels and foils and easy cleaning of the print head.

Overview

• High performance applicator: Extraordinary fast and accurate labelling of passing cartons of varying height
• Up to 2250 cycles per hour (with DIN A6 label format and 500 mm difference in product height)
• Servo motor driven dispensing applicator: Cost reduction
• Up to 50 percent faster than applicators with pneumatically driven cylinders
• Consistent lightweight design
• Carbon fibre material for moving parts
• Longer productive times, shorter maintenance times
• 600 m of labels in line
• Modular design: individually adaptable to specific demands

Easy to integrate, easy to operate!

The inexpensive Legi-Air 2050 label printer applicator is a compact reliable workhorse. Contactless, reliable and accurate labelling for simple production and packaging lines. It can also be used in semi-automatic mode at workstations, such as in the electronics industry, mechanical engineering or in the automotive and supply industry.

The Legi-Air 2050 is available with three different print resolutions (203 dpi, 305 dpi or 609 dpi). Select one of five starter kits with four label rolls and a corresponding stamp plate to suit your label format.

Contactless and variable labelling

From stamp format to DIN-A6 size: The Legi-Air 2050 has a robust Tamp-Blow label applicator, which applies the labels to products and packaging contact-free. Depending on the label material, format and application, cycle rates of up to 30 labels per minute can be achieved. The variable dispenser hub allows automatic labelling of products of different heights. The system constantly monitors whether the labels are in the correct position until they are applied.

Long range, easy operation

When it comes to performance until the next reel change, the Legi-Air 2050 comes easily out ahead of similar solutions in the market because it can handle larger label rolls (outer diameter of 218 mm) and thus apply an average of 20% more labels. The large ribbon length of 600 m also ensures exceptional durability. The easily accessible design makes it quick and easy to replace ribbon or labels.

Printing without compromise

The printer used is a SATO of the CLNX series with 300 dpi resolution. The printer works with many programming languages such as ZPL, DPL, IPL, and TPL without having to change any settings. In case of an error message, you can watch a video on the printer’s screen to help you troubleshoot the problem.